The following is from Mert Baker and is related to a discussion on the 9x20Lathe site in Yahoo Groups. ------------------------- I assume you have a 9x20. This will work on any lathe with a #2 MT TS ram. What I will describe is how to make one just like the one I bought. You will need a 5" long piece of easy to machine steel bar 1.5" in dia. You will need to know how to turn a #2MT, and have your lathe set up so you can do this. I have instructions for this, too, if you need 'em. 1. Chuck the blank piece in the lathe carefully, and face & C-drill the end. 2. Turn the end in the TS to 7/8" dia. for 1/2. 3. Set your compound to 45°, and chamfer the end for 1/16" or so, and then turn the shoulder to a cone. (This last is merely cosmetic) 4. Drill the end to a depth of 1-1/4", mine is 7/16" to fit most of the reamers I use, and for smaller ones I use split bushings. Suit yourself. 5. Reverse it in the chuck, holding it on the small dia., and face & C-drill the end. 6. Make a truing cut the full length, just enough to clean up any wobble effect. 7. Measure out 1-3/16" along the full dia. from the HS end, and cut a shallow groove. 8. Turn to .710 Dia. from the TS end up to the groove. Face the shoulder. 9. Cut a shallow groove (just a scratch) in the face 1/4" in form the edge. 10. Turn a notch, 1/4" wide, right next to the shoulder. The bottom of the notch wants to be finished with a round nose toolbit so as to leave radii in the corners. You want to leave the dia of the piece a little over 1/2" in the bottom of the notch. Cone the side of the notch away from the HS at 45° or so. This notch is for clearance for the heads of screws you will be installing later on. 11. Now turn a #2MT on the shank. The shank is too long for a 7x machine, & maybe for a 9x, be very careful in the final stages of the finishing cuts, as a few thou too small, and you have to start over. A very little off the dia, makes for a big difference in how far the taper will go into the ram socket. You have been alerted. 12. Taper finished & checked for size, remove from the lathe, first making a c-punch mark nest to the #1 chuck jaw, and drill 2 holes, 7/8" deep, with a #21 drill. These are parallel with the axis of the part you are making, and start in that groove you cut in the shoulder 1/4" in from the edge. They should be 180° apart. 13. Chuck it back in the lathe, with the mark next to the #1 jaw, & the taper end supported in the TS. Start parting off. The parting toolbit should be in the center of the large dia. When you have cut down to 5/8" dia or so, remove the TS support & finish parting, either with the toolbit or a hacksaw. Carefully face the two parted surfaces. They want to be nice & smooth. You can do this whole cut with a saw, if you can cut it at 90° true. 14. Notice that the 2 #21 holes in the small piece are not very deep. Deepen 'em to 3/8" & tap 10-32. Drill out the ones in the large piece with a 1/4" clearance drill. Drill & tap the radial hole for the 1/4-20 setscrew to hold the reamer shank in the short piece, and assemble with 2 10-32x3/4" button head Allen screws. NOTE: They are not tightened; the 2 pieces are supposed to be free to slide (or float!). Some grease in there will help. Mert